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Physical AI for Automated Kitting

Production-ready Physical AI that picks, sorts, and places diverse parts into complete kits. Easy workflow set up. For new and changing parts or recipes.

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A robotic arm organizes medical supplies, including bottles, rolls, and packages, on a stainless steel table in a modern, sterile laboratory with blue and red bins.
/ THE PROBLEM

Kitting Breaks Traditional Automation

Kitting is a high-volume, medium-mix pick-and-place task where parts and recipes constantly change.

Every item requires precise placement in the right compartment, orientation, and quantity, while repetitive, hard-to-staff labor can lead to errors, downstream defects, and stoppages.

The Solution

Our tech stack delivers production-grade accuracy and cycle times, handles variability, and integrates with existing material movement and handling systems.

Learns by Demonstration

Teach new items or kits through demonstration, not coding, standing up new tasks without months of engineering.

Generalizes and Improves

Embedded ML techniques harden policies against real-world variation orientation, lighting, and presentation and push them to production-grade reliability.

Handles Real-World Items

Rigid, deformable, bagged, or loose in a bin. Our policies manage diverse parts and messy presentations, not just clean, fixtured picks.

Precise Placement

Items land in the right compartment, orientation, and count on every cycle—ready for downstream assembly or shipment.

/ benefits

Built for the Kits You Run Today

Line-side kitting and sequencing, e-commerce and retail bundling, MRO and spare-parts kits, medical and procedure trays, and electronics component kitting.

Accuracy that protects the line. Right items, right count, right compartment.

Consistent throughput. Policies hold cycle times at line speed, shift after shift.

Easy to change recipes. Add new BOMs and kit variants without re-engineering the cell.

Scales with you. Replicate proven tasks across stations and sites.

/ DEPLOYMENT + PERFORMANCE

Fast to Production-Ready Performance

Fast to production and built with a performance-first mentality.

+ 99.5%

Policy Success Rate

sec 5

Cycle Time Per Pick

< 8 wks

1st Cell Time to Production

/ OUR APPROACH


Two Integration Options

Easy to create, easy to replicate, with two ways to build your first task.

Self-Serve Platform

Your team develops and manages kitting tasks directly on Sanctuary AI’s platform: collect demonstrations, generate policies, and scale on your own timeline.

Guided by our Team

We work alongside you to develop the first kitting task end-to-end, from demonstration to production-ready policy, then hands you a repeatable template.

Contact Us Today

Tell us about your kits and your constraints. Our team will map the fastest path to a production-ready task you can replicate across operation.

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FAQ

Automated kitting uses robotics and automation to pick, sort, and place parts into complete kits for downstream assembly, production, or shipment.

Sanctuary AI's Physical AI learns kitting tasks from human demonstration using imitation learning, behavior cloning, and other ML techniques. Policies are optimized for production-grade accuracy, reliability, and cycle times.

Yes. New BOMs, kit variants, and items can be taught through demonstration without re-engineering the automation cell for every change.

Physical AI policies can handle diverse real-world items, including rigid, deformable, bagged, and loose parts presented in bins and totes.

Sanctuary AI has demonstrated a 99.5%+ policy success rate for kitting, with precise placement by compartment, orientation, and count.

Sanctuary AI has demonstrated cycle times of less than five seconds per pick, enabling production-grade throughput for industrial kitting applications.

Yes. Sanctuary AI's Physical AI solutions can interface and integrate with existing material movement and material handling systems.